Laser cutting machine is a type of metal processing equipment that is often seen in factories. Laser cutting machines require many auxiliary equipment to operate normally, and an air compressor is one of them. Air compressors provide gas for laser cutting machines to ensure their normal operation and are essential for metal processing equipment. And Demont permanent magnet variable frequency air compressor is commonly used in the laser cutting machine industry. Let's take a look at the importance of air compressors in laser cutting machine processing.
1. The air compressor obtains air through compression, which is used for the cutting head of the laser cutting machine. The other part is supplied as a power source to the clamping cylinder, and the latter part is used to purge and dust the optical path system. The compressed air discharged from the air enters the gas control cabinet through the air storage tank and dryer, and then passes through a precise processing system to become clean and dry gas. Finally, it is divided into three paths, which are used as cutting gas The cylinder power supply and positive pressure dust removal gas of the optical path maintain the normal operation of the laser cutting machine.
2. Maintenance of Air Compressor in Laser Cutting Machine
The air compressor is an integral part of the laser cutting machine system. The following is the maintenance and upkeep of its main components.
(1) Air filter element. Generally, the dust and impurities on the surface of the air filter element should be removed every 500 hours, and the need for replacement should be checked every 2000 hours. The inspection or replacement cycle can be extended or shortened based on the dust content.
(2) Intake valve seal. Check the condition of the sealing ring of the air compressor of the laser cutting machine every 4000 hours of operation and replace it if necessary.
(3) Compressor lubricating oil. Check if the lubricating oil is sufficient every 1000 hours and replace it with new oil every 4000 hours.
(4) Oil filter. Replace with a new component every 2000 hours.
(5) Oil vapor separator. A new component needs to be replaced every 4000 hours.
(6) Small pressure valve. Clean every 4000 hours and check if the opening pressure is normal.
(7) Safety valve. Check its sensitivity every 4000 hours.
(8) Oil drain valve. Drain water and dirt every 2000 hours.
(9) Drive belt. Adjust the tightness every 2000 hours, check the wear condition every 4000 hours, and decide whether to replace it based on the wear condition.
(10) Motor maintenance. Maintain according to the motor manual.
As a commonly used equipment, air compressors are not only widely used in the laser cutting machine industry, but also in other industries. Especially the promotion of permanent magnet variable frequency air compressors is gradually being implemented in various supporting fields in various industries. But daily maintenance is also very important, and it is important to pay attention to maintenance, because permanent magnet variable frequency air compressors are expensive. If the problem occurs due to improper daily operation and lack of attention to maintenance, it is not worth the loss. The important thing is to say three times, pay attention to daily maintenance of the air compressor, pay attention to daily maintenance of the air compressor, and pay attention to daily maintenance of the air compressor!